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Automatic Milk Powder Can Filling Machine
The DJ-2B2 Automatic Milk Powder Can Filling Machine is a high-performance, fully automatic filling equipment specially designed for efficient powder filling operations. It is suitable for various powder products such as milk powder, wheat flour, and protein powder, and is particularly well-suited for packaging in cans, wide-mouth jars, and bottles. This equipment fills powder quickly and accurately, making it an excellent choice for medium to large-scale production lines.
Designed specifically for efficient and reliable powder filling operations, the DJ-2B2 Automatic Milk Powder Can Filling Machine stands out as a high-performance solution tailored to meet the diverse needs of industries handling powder products. From ensuring hygiene compliance to delivering consistent precision, its nine core features work in tandem to streamline production workflows-all while maintaining the integrity of the data specified in its original specifications.
Technological Parameters
Model
DJ-2B2
Metering Mode
Auger filling with instant weight feedback
Package Weight
10-5000g (by changing the auger attachment)
Package Accuracy
≤±0.3-1%(according to the packaging weight and product size)
Packing Speed
15-30times/min
Power Supply
380V/220V 50Hz/60Hz
Hopper Volume
50L
Total Power
2kW
Total Weight
450kg
Overall Dimensions
2500*1245*2300mm
Interface
PLC control system, 5.7 inch touch screen
Container Size
Diameter 50-180mm; Height 50-350mm
Feature
1. 50L Side-Opening Hopper: Simplifying Cleaning and Preventing Cross-Contamination
At the heart of the DJ-2B2's user-centric design is its 50L side-opening hopper, a feature engineered to simplify routine cleaning and maintenance. Unlike traditional top-opening hoppers that often leave hard-to-reach dead spots during cleaning, the side-opening design allows operators to easily access the hopper's interior, ensuring thorough removal of residual powder. This not only reduces the time and effort required for upkeep but also plays a critical role in preventing cross-contamination between different powder products. By eliminating leftover material from previous runs, the hopper ensures the machine maintains optimal working condition throughout its operation-an essential requirement for industries where product purity is non-negotiable.
2. Wide Weighing Range (10g–5000g): Flexibility for Varied Packaging Needs
The DJ-2B2 addresses the challenge of diverse filling requirements with its extensive weighing range, supporting capacities from 10g to 5000g. What sets this feature apart is its ease of weight adjustment: no complex overhauls are needed-operators simply replace the auger accessory to switch between small, medium, or large filling volumes. This flexibility makes the machine adaptable to a broad spectrum of powder products and packaging scenarios, whether it's filling 10g sample-sized canisters, 200g retail packs, or 5000g bulk containers. For businesses that handle multiple product lines or frequently switch between packaging sizes, this capability eliminates costly downtime and ensures seamless transitions between production runs.
3. Advanced Auger Filling System with Real-Time Feedback: Guaranteeing Precision
Precision is a cornerstone of the DJ-2B2's performance, made possible by its advanced auger filling system equipped with real-time weight feedback. During each filling cycle, the system continuously monitors the weight of the powder being dispensed, sending instant data to the machine's control unit. This real-time feedback enables dynamic adjustments to the auger's speed and operation, ensuring the filling process slows or stops precisely as the target weight is reached-eliminating overfilling or underfilling caused by inertia or inconsistent powder flow. Depending on the type of powder (e.g., fine milk powder vs. coarser flour) and the target packaging weight, the machine maintains an accuracy range of ±0.3% to ±1%, ensuring every can or jar meets strict weight standards.
4. Double Weighing and Rejection Function: Enhancing Quality Control
To further reinforce accuracy and quality, the DJ-2B2 incorporates a double weighing system with an automatic rejection function. After the initial filling cycle, the machine performs a secondary weight check on each can or jar. If any discrepancies-such as underfilled or overfilled containers-are detected, the system immediately diverts these 不合格 (non-qualified) items to a rejection channel, preventing them from entering subsequent production stages (e.g., sealing, labeling). This dual-layer quality control not only minimizes the risk of defective products reaching customers but also reduces waste by allowing operators to address issues (e.g., inconsistent powder flow) before they escalate.
5. Integrated Vibration and Dust Extraction Functions: Optimizing Filling Quality and Workplace Hygiene
The DJ-2B2 combines two critical features to enhance both product quality and workplace safety: an integrated vibration system and a dust extraction system. The vibration system operates during filling to ensure powder settles fully inside the container, reducing air pockets and creating a more uniform, compact fill-this prevents the appearance of "empty space" in containers, which can lead to customer dissatisfaction. Meanwhile, the dust extraction system captures powder dust generated during the filling process, preventing it from spreading into the surrounding environment. This not only keeps the machine and workspace clean but also protects operators from inhaling harmful particles, fostering a safer and more compliant working environment.
6. Customizable User Interface: Streamlining Operation and Troubleshooting
Ease of operation is prioritized in the DJ-2B2's design, thanks to its PLC (Programmable Logic Controller) control system paired with a 5.7-inch touchscreen interface. The interface is fully customizable, supporting multiple languages-including Chinese and English-to accommodate diverse operational teams. Operators can easily adjust machine parameters (e.g., target weight, filling speed) with just a few taps, and the touchscreen displays real-time information about the machine's operating status, filling counts, and any potential issues. This transparency simplifies production management, allowing operators to monitor workflows at a glance and troubleshoot unexpected problems (e.g., hopper low on powder) quickly-minimizing downtime and ensuring smooth operation.
7. High Adaptability and Easy Maintenance: Maximizing Machine Versatility and Uptime
The DJ-2B2's modular design ensures it can adapt to a wide range of production needs with minimal effort. To handle different container sizes (e.g., small jars vs. large cans) or powder types (e.g., protein powder vs. seasoning powder), operators only need to replace specific accessories-no major mechanical modifications are required. This adaptability makes the machine a cost-effective choice for businesses that expand their product lines or change packaging formats over time. Additionally, its rational mechanical structure simplifies maintenance and part replacement: critical components are easily accessible, and routine upkeep can be completed quickly and without specialized tools-reducing downtime and extending the machine's service life.
8. Stable Power Supply and Excellent Efficiency: Meeting High-Volume Production Demands
With a total power consumption of 2kW, the DJ-2B2 delivers stable, consistent performance without excessive energy use-making it suitable for long-term, continuous operation. Complementing its stable power supply is its high filling efficiency: the machine can process 15 to 30 cans per minute, a speed that meets the demands of high-volume production lines. Whether integrated into a food processing plant's 24/7 operation or a pharmaceutical facility's batch production, this combination of stability and efficiency ensures the DJ-2B2 can keep up with rigorous production schedules while maintaining quality.
9. Dust Collection for Hygiene Assurance: Complying with Industry Standards
For industries with strict hygiene requirements-such as food and pharmaceuticals-the DJ-2B2 includes a dedicated vacuum cleaner for dust collection. This vacuum system actively collects powder dust from the machine and its immediate surroundings, preventing dust buildup that could contaminate products or violate industry regulations (e.g., FDA standards for food safety, GMP guidelines for pharmaceuticals). By maintaining a clean operating environment, the machine not only ensures product integrity but also helps businesses stay compliant with global hygiene and safety standards.
Why the DJ-2B2 Stands Out
The DJ-2B2 Automatic Milk Powder Can Filling Machine integrates precision, flexibility, and hygiene into a single solution-addressing the key pain points of powder packaging operations. From its easy-to-clean hopper to its real-time precision control, every feature is designed to enhance efficiency, reduce waste, and ensure consistent quality. For businesses seeking a reliable, adaptable machine that meets the demands of high-volume, high-standard powder production, the DJ-2B2 is a standout choice.
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