Automatic Powder Bottle Filling Line

 

 

1. Complete Production Line
The Automatic Powder Bottle Filling Line offers a complete packaging solution with multiple interconnected machines, including:

• Unscrambling Machine: Automatically arranges empty cans for further processing.
• Empty Cans Sterilizer: Ensures that all cans are sterilized for optimal hygiene before filling.
• Powder Filling Machine: Accurately fills the cans with the desired powder content.
• Vacuum and Nitrogen Sealing Machine: Ensures the powder is packed in a vacuum state with nitrogen for extended shelf life.
• Capping Machine: Seals the cans securely to prevent contamination.
• Labeling Machine: Applies labels to the cans with product information and branding.
• Coding Machine: Prints batch numbers, expiration dates, and other important details on the packaging.

 

2. Wide Range of Packaging Options
This filling line is highly adaptable, accommodating various types of nutritional powders, including milk powder, albumen powder, and more. The system is designed to handle cans of different sizes and heights, including:

• Can Sizes: #300, #307, #401, #502
• Height: 60-260mm
• Packing Weight: 100-1000g

 

3. High-Speed Operation
The filling line can achieve a production speed of 7-50 cans/min, depending on the setup of the Vacuum Nitrogen Seaming Machine. When equipped with six sets, the line can reach a speed of 42 cans/min, making it suitable for medium to high-volume production. The Seamer Speed is 6-7 cans/min per set, ensuring efficient and fast sealing.

 

4. Precision and Accuracy
The Automatic Powder Bottle Filling Line ensures precise and consistent filling with an accuracy of ±1-1.5g. This high level of precision is crucial for the food and pharmaceutical industries, where accurate measurements are essential to meet regulatory standards and consumer expectations.

 

5. Vacuum Nitrogen Sealing for Freshness
One of the standout features of this filling line is its vacuum and nitrogen filling system. The inclusion of vacuum nitrogen sealing ensures that the remaining oxygen in the cans is reduced to ≤3%, which helps preserve the quality and freshness of the product. The Nitrogen Purity exceeds 99.99%, ensuring optimal preservation of sensitive powders like milk powder and protein powder.

 

6. Energy and Air Supply Requirements

• Power Supply: 3-Phase 380V 50Hz
• Total Power: 48.33kW, providing the necessary energy to run the entire filling line efficiently.
• Air Supply: 1.45m³/min with a pressure of 6kg/c㎡, ensuring that the system runs smoothly with proper air compression.
• Nitrogen Requirements: The system requires Nitrogen with a purity of >99.99% and a pressure of 0.4Mpa with a flow rate of 3.5cbm/hour/set. For a fully equipped line with 6 sets, the nitrogen demand reaches 21cbm/hour.

 

7. Enhanced Product Shelf Life
The vacuum and nitrogen sealing process not only preserves the powder's quality but also extends the shelf life of the product by preventing oxidation, moisture absorption, and contamination. This is crucial for maintaining the freshness and nutritional value of powders like milk powder and protein powder, ensuring that the products stay safe for consumers.

 

8. User-Friendly Design
The Automatic Powder Bottle Filling Line is designed for ease of use with an intuitive interface that allows operators to control and monitor the filling process efficiently. The machines are easy to maintain and clean, ensuring a high level of hygiene and reducing downtime during operation.

 

 

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