Stop Clogging Before It Starts: A Complete Packaging Solution
Tired of production halts due to powder lumps? This is not just a filler; it's a complete, purpose-built packaging line that tackles the root cause. We integrate a vibrating sifter directly into the system to screen and de-lump raw materials in real-time, ensuring only free-flowing powder reaches the precision filler. This proactive approach guarantees smooth operation, maximizes accuracy, and protects your investment.
How This Integrated Line Solves Your Problem: A Seamless 3-Stage Process
This line combines three stages into one cohesive workflow, specifically engineered for powders prone to caking:
- Stage 1: In-line Sifting (The Preventer)
- Function: Positioned at the start, this vibrating sifter breaks up lumps and removes impurities from the raw material. It's your first and most critical defense against clogs.
- Key Benefit: Prevents blockages downstream, safeguarding the entire line and ensuring consistent material flow.
- Stage 2: Enclosed Conveying (The Protector)
- Function: A sealed auger conveyor gently moves the sifted powder to the filler hopper.
- Key Benefit: Prevents contamination and moisture absorption during transfer, stopping new lumps from forming and maintaining product integrity.
- Stage 3: Precision Weighing & Filling (The Perfector)
- Function: The heart of the line, equipped with a servo-driven screw and high-accuracy load cells for exact dosing.
- Key Benefit: Receives ideal, lump-free material, allowing it to achieve and maintain top-tier filling accuracy (up to ±0.2%), minimizing giveaway.
Technical Specifications at a Glance
| Model | System Module | Key Parameter | Detail |
|---|---|---|---|
| DJ-ZS1000 | Integrated In-line Sifter | Screen Mesh | 10 mesh (2mm aperture) |
| Construction | 304 Stainless Steel | ||
| S3 | Enclosed Screw Conveyor | Capacity | 3-5 m³/h |
| Hopper Volume | 230L | ||
| DJ-1B3+50W | Weighing & Filling Unit | Weight Range | 80g - 2080g |
| Filling Accuracy | (material dependent) | ||
| Control System | Siemens PLC & Touchscreen |
Ideal for a Wide Range of Powders
Premixes: Baking, pastry, protein, nutritional blends.
Dairy & Food: Milk powder, cocoa, spice mixes, instant drink powders.
Industrial: Fine chemicals, additives, and other hygroscopic powders.
Why Partner With Us?
We deliver more than machines; we deliver reliable, turnkey solutions. With decades of industry experience, we provide comprehensive support from design to after-sales service. Our systems are built with robust materials and proven components for lasting performance.
Ready for a clog-free production line? Contact us today to discuss how this integrated packaging solution can optimize your operation.
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